Subaru Catalytic Converter Replacement Cost

    Replacement of the under-car or manifold-integrated catalytic converter assembly to resolve P0420 efficiency codes.

    Reviewed by SubaruReview Editorial Team · Last reviewed 2026-05-15 · Editorial standards

    $1,450–$3,400national average
    Parts
    $1100–$2800
    Labor
    1.53.5 hrs
    DIY-friendly?
    Yes (3/5)

    How this repair stacks up against the other common Subaru engine jobs — useful when you're sequencing what to fix first.

    Subaru Catalytic Converter Replacement Cost compared with other engine repairs on Subaru.
    RepairCost rangeLaborPartsDIY
    Subaru Catalytic Converter Replacement Cost (this page)$1,450–$3,4001.5–3.5 hrs$1100–$28003/5
    Subaru Head Gasket Replacement Cost$1,800–$3,20012–16 hrs$350–$6504/5
    Subaru Oxygen Sensor Replacement Cost$200–$4500.5–1.5 hrs$80–$2802/5
    Subaru Timing Chain Replacement Cost (FB Engines)$1,600–$2,8008–12 hrs$550–$8505/5
    Subaru Water Pump Replacement Cost$400–$1,1502.5–6 hrs$150–$3504/5
    Subaru Timing Belt Replacement Cost$750–$1,4504–6 hrs$350–$5505/5
    Costs are US national averages from our repair-cost database. DIY column is difficulty out of 5; 'No' means specialty tools required.

    This repair is part of our Subaru repair-cost database and connects back to the engine-family guides where we cover why each failure happens.

    Why this fails

    Excessive oil consumption (common on FB20/FB25 engines) or coolant leaks from head gaskets (EJ25 engines) coat the precious metal substrate, "poisoning" the catalyst and preventing oxygen storage.

    What the job involves

    1. Diagnostic scan to confirm P0420 (Catalytic Efficiency Below Threshold) and verification of Air/Fuel sensor health.
    2. Removal of the plastic under-tray and heat shielding.
    3. Extraction of upstream and downstream O2 sensors (often requiring heat/torch).
    4. Removal of the manifold/converter assembly from the cylinder heads (Boxer engines) or mid-pipe collection point.
    5. Installation of new multi-layer steel (MLS) exhaust gaskets and spring-bolt hardware.

    If you delay this repair

    A clogged converter increases exhaust backpressure, leading to reduced fuel economy, sluggish acceleration, and eventual engine overheating or catastrophic pre-ignition (knock).

    Save money

    • Check Federal Emissions Warranty: Subaru often covers converters for 8 years/80,000 miles (15yr/150k in partial-zero emissions states like CA/NY).
    • Address oil consumption early; replacing the converter without fixing the PCV valve or piston rings will lead to a repeat failure within 12 months.
    • Use Rockstar or specialized O2 sensor sockets to avoid stripping threads on the oxygen sensors during transfer.

    OEM part numbers

    44620AD160 (Forester/Outback EJ25)44620AC07B (Legacy/Outback FB25)44612AA590 (Impreza/Crosstrek)

    FAQ

    How much does Subaru Catalytic Converter Replacement cost in 2026?

    Expect $1,450–$3,400 at most US shops, parts plus labor.

    How long does the job take?

    1.5–3.5 labor hours typically.

    Can I do this myself?

    Yes — DIY difficulty 3/5.

    What happens if I delay?

    A clogged converter increases exhaust backpressure, leading to reduced fuel economy, sluggish acceleration, and eventual engine overheating or catastrophic pre-ignition (knock).

    Sources

    Cost, labor-hour, and parts-price ranges on this page are aggregated national-average estimates. Individual figures are not tied to a single primary source and should be treated as directional — request a written quote from a Subaru dealer or an independent Subaru specialist before booking work. See our editorial standards for how we build these ranges.

    No primary source is currently cited for the specific figures on this page. Treat quantitative details as directional pending verification — see our Corrections Policy to help us update it.

    People also ask

    Is Catalytic Converter Replacement cheaper at an indy shop or the dealer?

    Independent Subaru specialists usually come in $300–$1,000 below dealer pricing on the $1,450–$3,400 range shown above, without giving up OEM parts. See real quote breakdowns in the Subaru repair-costs hub.

    What actually causes this repair in the first place?

    The most common trigger is AC Compressor Failure, documented with symptoms, root cause, and a permanent-fix path. Fixing the underlying failure first is what stops you from paying for this job twice.

    Can I DIY this to save money?

    Yes — we rate it 3/5. Follow the job-steps checklist above and the money-saving tips, and cross-check the reliability hub for related failures worth inspecting while you're in there.

    How does this repair fit into overall Subaru reliability?

    It's tracked inside our Engine Guides cluster alongside every related failure and fix. Browse all topic hubs to see repair cost in the context of the underlying engine or drivetrain issue.

    Ready to buy or refresh your current build?

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